Auto Chip Mounter MT-60
A total of 10 pages ,now :1 page prev | next playNextPic
Auto Chip Mounter MT-60
1 / 10

Item                                                        Specification

Name                                         Auto Chip mounter machine              

Model                                                            MT-60

Placement head quantity                             1

Speed                                                        <6200CPH

Positioning accuracy                               0.025mm

Feeders number                   56(8mm=50,12mm=4,16mm=2),

Applicable Components 0603-1206,diode, triode, capacitance, resistance, chip, etc

Feeders                                        8mm=50,12mm=4,16mm=2

Offline store the number of files          20

Applicable PCB                                  300mm×400mm

Power supply                           220V,50/60Hz,350W

Vacuum pump                  0~30Kpa(Low vacuum),20L/min

Operating system                      Windows XP/ Win 7/ Win8

External Dimension                          1566mm×884mm×367mm

Weight                                                             110Kg

Fault detection Leak detection、Congestion detection、Pressure detection


Installation 

1 Select the appropriate operating space for placing mounter.

2 Place it in a dedicated support shelf

3 -Access to the power supply and gas supply

-Access to the power supply on the INPUT socket labeled

-Access to the vacuum pump power on the socket labeled 

-Access to the gas pump source from the interface success of auxiliary 


control cabinet 

The Test and Operation security essentials

1.Don’t hinder the moving parts when the machine is moving

2.Don’t push the moving parts when the machine stop

3.Make sure that the terminal connection is good

4.After power off, please again after boot in 20 seconds

5.Don’t insert the other equipment into the power socket

6.An emergency,press the red stop switch,system power is disconnected


Operation 1 —— Connect with computer

1.Connect MT-60 with computer by using RS232wire,open the control software, turn on the power of MT-60.

2.Click “main menu” - “system parameter, you will see “system parameter setting dialog box”, click serial port, you will see the current name of the serial port.

3.Select the serial port which match with RS232 wire.

4.Click OK, you will see the notice information in the bottom left corner of page。

5.At this time, Press “OK” at MT-60 operation panel, start to connect with computer, it connect successfully when MT-60 operation page show “already connected with computer” 

Operation 2 —— Parameter Adjustment

1.Install Feeders

Feeders NO 1-10 suit for diode, triode with plastic feeders. 31-34 suit for 

12mm components,35-36 suit for 16mm components. The others suit for 8mm components.

 2.entryformation of feeders

Click main menu- Unit manager, entry the information of feeders.

3.Check feeders coordinate

Checking purpose: make nozzle locate in the middle of component between left and right.

Click “main menu” – “Unit manager”, click the number of checked feeder, click , the nuzzle will move to the feeder, click   and  , check whether the nuzzle locates in the middle of component. If not, click   and  , then click , click   again, the nuzzle wiil move the new coordinate, check again to confirm the position. Click   after adjusted.

check pick- Ysteps

Checking purpose:make nozzle locate in the middle of component between before and after.

Select any a feeder number, click  , then click   to push a component, coil the skin manually. Then copy the data of Ysteps.

Click  , the nuzzle will be moved over the component. Click  , the nuzzle  lands on the component, check whether the nuzzle locates in the middle of component. Copy the data to entry the pick Y steps., click   to save data.

Operation 3 — Create placement data document

 (Create coordinate )

1. Basic Operation

  a. components edit

1). Place component 

Click   to choose a component type, click on the left side of the mouse for placing component in the plot area.

Tips: press the space bar to change the direction of rotation before placing; press F2 bar to change 90 degree of rotation. Click on the right side of mouse for quitting placing components state.

2) Copy and paste

Select the copy components, click , select any component as the aim point, then move mouse to the paste point, click mouse to finish.

b. Set mark point

Purpose: find the corresponding coordinate, which corresponds to one point of PCB in the plate.

Steps:

1. Place PCB in the plate;

  2. Click  , move mouse to the plot area, the mouse pointer changes  .

  3.When move mouse or arrow keys, the nuzzle will be moved. Push the space bar, the nuzzle lands on the PCB. Loosen the space bar, the nuzzle rises.

4. Select a component as aim component, move mouse to make nozzle land in the center of aim component. Press Enter bar, the mouse pointer changes blue.

5. Press ESC bar to quit Mark state.

c. Align aim

1. Select all need to move components.

2. Click , click the aim component, it changes black.

3.Click the blue mark point, all the need to move components will be moved to the new area.

4.Press ESC to quit align aim state.

 

2.Create placement data document

There are 3 types to create placement data document. Mark every point, import PCB coordinate document, Mark printer scan.

Operation 4— Set reference point

a. Mark point as the reference point of PCB in the plot area (via hole, pad holes, etc)

b. Click  , mouse pointer changes  ,click on the left side of mouse to set reference point.

c. Select the reference point, move to the mark point by align aim.

Operation 5—Entry information of component

1. Basic operation

a. edit a single component

In the edit file tab, double-click the component to bring up a formula bar of component. Left-click on any whitespace to quit.

b. edit multicomponent

Select all the same type components, fill in the feeder number then click   to edit type. Click   to edit angle.

2.Optimize mounting sequence

1. Click   after finishing edition to check whether the document is correct. It there is tip as below, please check the component number. It need you to fill type in the Shelf parameter.

2. After optimizing, click main menu—save, the placement document is saved on computer.

3.click main menu—transform, select the block number to save in the machine.

MT-60 operation (not connect with computer)

Feeders in reserve

1. MT-60 has ten feeders in reserve.

2.Put same components at main feeder and feeder in reserve, when the components at main feeder run out, MT-60 will continue to pick same components from feeders in reserve.

Production (Pick and Place)

1. There are 2 models to mounting. They are multi and single to place.

In the multi model, It can be mounted 8/12/16mm once, not need to change nuzzle.

In the single model, It need to change nuzzle.

2. The process of single model:

a. MT-60 will be pause when it mounting all 8mm components, It will move to open area at this time.

b. adjust bolt(8mm is in A,12mm is in B,16mm is in C)  

c. change the suitable nuzzle

d. press   continue mounting.


Create Pick & Place file (Protel 99SE for example)

1. Open the PCB file in Protel 99SE.

2. Click File-CAM manager-Next-choose “Pick Place”, then click Next-Next-choose CSV or Text, then choose Next-Choose “Metric”, and then click Next-Finish.

3. Click Tools-Preferences-choose output path, then click OK.

4. Click Tools-Generate CAM Files, then it will generate a folder named CAM for **

 Import P&P file to convert for mounting machine

1. File the software of mounting machine, click main menu-import. You will see a pop-up dialog.

2. Click , choose P&P file to open.

3.choose output software model ,choose DXP generally.

4. For polarized components, 360° replace with 0°.

5. For unpolarized components, 180°replace with 0°,270°replace with90°, 360°replace with 0°

6. Select the layer  , click  . Components will be showed in the plot area.

7. Click main menu-save


ABOUT